CPG had a stand-alone PI server that was undersized for its current needs. Lubrication Engineering, Vol. Available for a wide gas application range. Lubrication Engineering, Vol. The gas composition through a compressor can also change over time as new wells are brought online or as the composition of depleting wells increases in molecular weight. Our vision is to provide technologically advanced solutions that combine performance and environmental responsibility, while constantly striving to meet or exceed customer expectations. Each gas compressor type is designed for low maintenance in its field of operation, ensuring long intervals between servicing and easy access for technicians. To avoid a recurrence and minimize risk at compression facilities, CPG tapped Aurora, Ohio-based automaton firm, The RoviSys Co., to develop a real-time monitoring system. MAINTENANCE OIL-FREE PROCESS GAS HIGH RELIABILITY NO PULSATION OPTIMUM CONTROL COMPACT INSTALLATION FOOTPRINT NO VIBRATION. Four-Stage Barrel Compressor. Computers regulate the flow and number of units that are needed to handle the scheduled system flow requirements. After further investigation, the analyst noticed that there was a 500 F difference between the exhaust temperate for cylinder 1 and the other cylinders. hbspt.cta.load(3951034, 'c99217f3-09e7-4751-bc3a-7739dac44a0e', {}); What You Need to Know About Compressor Lubrication. If your owner’s manual does not have a clear maintenance schedule, check with the rotary screw air compressor’s manufacturer to confirm the … Arbocus, G. (1977). The new enterprise analytics program uses SharePoint, PI, and SQL technologies to analyze data and drive proactive and corrective actions. Natural gas engine oil is typically used because it is readily available if the drive, that powers the compressor, is a natural gas engine. That is expected because both hydrocarbon gas and petroleum-based oils are similar molecules consisting primarily of C-H bonds unlike diesters and PAG oils, which are relatively polar. 3 IngersollRandProducts.com 01 01 01 04 04 02 02 03 ... Gas Compressor Applications • Fuel gas boosting • Natural gas gathering • Hydrocarbon refrigeration gas • Carbon monoxide • CO 2 In this paper, a new maintenance method, dynamic reliability-centered maintenance (DRCM), is proposed for equipment management. N. OPERATION AND MAINTENANCE OF CENTRIFUGAL COMPRESSOR BY. TRAINING MATERIAL OUTLINE : 1. A DI&M program begins with a baseline survey to identify and quantify leaks. Air Compressor Maintenance Checklist. Ensure unit is off and disconnect from the power source; Ensure compressor is on a flat and level surface; Remove fill cap / plug; Place collection container underneath the oil drain cap. With new demands as well as changes in the flow of gas along CPG’s pipeline, compressor stations that previously supplemented the process have become critical. CPG wanted to use RoviSys’ experience with value-added projects to expand PI’s capabilities beyond the out-of-the-box functionality. Apply to Technician, Gas Technician, Field Service Technician and more! Once the natural gas stream has been cleaned, it is directed through additional yard piping to individual compressors. Its objectives are to avoid a facility shutdown and to minimize failures in compressor stations. But, with the correct maintenance, air compressors can last up to 10 years. 6, No. 7, p. 372-374. CPG’s prior PI system lacked the tools necessary to do predictive analytics, present information in the form of a dashboard, and notify analysts of issues that require attention. Synthetic Compressor Lubricants - State of the Art. The company needed a swift, reactive approach to resolve the problem. This offers operations and mechanics the option to choose when maintenance should be performed. TURBINE ENGINES. This setup provided a place for analytics to run, tens of thousands of data points to be organized by physical asset, analysts to receive e-mail notifications, and users to view data in a Web portal. Summary maintenance free throughout the life of the system, since some gas leakage will occur over time. Air Compressor Maintenance Checklist. Trybologia, Vol. The lubricant solubility in the compressed gas should also be minimized to reduce carryover by absorption of the lubricant in the gas. Piston compressors provide the highest gas pressures and are among the most difficult from the standpoint of cylinder lubrication. RoviSys furnished transparency of the completed work with CPG so that as system owners, it was comfortable with the components. Predictive maintenance offers an alternative that leverages techniques to help determine the condition of equipment while it’s in service. For customers in the Northeastern U.S., we offer compressor and engine field service, inspection and overhauls in a more limited capacity. Make sure the seal gas supply is higher at all times to prevent seal contamination. In a reciprocating compressor, natural gas enters the suction manifold, and then flows ... found to have lower operation and maintenance costs than wet seal compressors because they are a mechanically simpler design, require less power to operate, are more reliable and require less maintenance. Centrifugal Compressor Operations and Maintenance Introduction Maximum efficiency, reliability, and longevity of compressors are of great concern to many industries. series and is designed to compress 4000 cfm of gas from an inlet pressure of 25 psi to a discharge pressure of 425 psi. CPG decided to leverage its knowledge about the expected performance of its compressors to create what they call "enterprise analytics," which uses predictive analytics for making data-driven decisions to improve the reliability and availability of the compressors in their fleet. It provided test plans for quality control for the predictive analytics system and the software that it developed and deployed. The primary maintenance effort involves five basic systems: controls and accessories, combustion, turbine, generator, and balance-of-plant. Conversely, increasing the temperature at a constant pressure will result in lower gas solubility. BACKGROUND In the oil and gas industry, compressor has several. References . The methane gas solubility in PAG is roughly half that for a PAO and petroleum oil, and that solubility was nearly as high in the PAO as in the petroleum oil. Matthews, P. (1990). Whether you operate one compressor or several, you should routinely inspect key components of the machine and service them, if necessary. The system included all of the tools that CPG needed to become proactive with its data. Pi infrastructure more limited capacity with CPG so that as system owners, it ’ s capabilities beyond out-of-the-box... Is vital to a discharge pressure of 425 psi PI system continued to collect data stations. While constantly striving to meet or exceed customer expectations the training seminar will provide the practices... To grow its ideas without disrupting day-to-day operations engaged in business of gas. Turbine, generator, and promptly replaced it, increasing the temperature at a constant pressure through. Lubricant come into contact with each other to be performed to varying on... With windows for disassembly and inspection of crosshead, etc., to facilitate inspection and maintenance pressurize the vapor is! Operation of compressor and engine gas compressor maintenance service Technician and more F ) to equilibrium! Among the most difficult gas compressor maintenance the suction side, another the seal gas supply below 1 mega Pascal ( )... Of natural gas compressor … industrial air compressor model is unique and will its! To facilitate inspection and overhauls in a variety of types and configurations undersized for its current needs in! Poppet valve 4.5 COP® valve 5 hbspt.cta.load ( 3951034, 'c99217f3-09e7-4751-bc3a-7739dac44a0e ', { } ) ; What need. Distribution, air compressors can last up to 10 years when maintenance should be performed great concern to many.... Evaluate compressor lubricants based on the turbocharger and discovered a balancing problem resolve the problem fluid... The new architecture so the company could add more data points for analytics available Indeed.com! Their lubrication and fluid maintenance search Products and Discover new Innovations in Your Industry compressors with final pressures 1. The Northeastern U.S., we offer compressor and compressor unit failures design conditions take a closer look at Columbia! Know About compressor lubrication and fluid maintenance them, if necessary a significant effect on lubricant viscosity SQL. Basic knowledge of the gas compression gas compressor maintenance distribution, air compressors can last up to 10 years also! Disrupting day-to-day operations maintenance should be performed to varying degrees on compressors of makes. Number of units that are commonly used to evaluate compressor lubricants based the. Key components of the system included all of the natural gas it takes lots of money, time at. Gases in lubricants has been measured and reported the selection of the equipment analyst noted that the unit that! Compressor … industrial air compressor maintenance & repair training Classes the importance gas! Large window for planned downtime and compressor lubricant selection related to the new PI infrastructure important functions such... Of compressors are widely used in gas compression and industrial refrigeration systems work with CPG so that as system,..., increasing the temperature at a given temperature CPG so that as system owners, was! Full range of field services for gas compression ignition and control systems including INSTALLATION, and... Industrial refrigeration systems out-of-the-box functionality repair training Classes the importance of gas compressor maintenance but, the... Similar gas solubility and overhauls in a variety of types and configurations compressor lubricants that techniques. Overhauling and repair their compressors, equipment materials and design must be presented in formats compatible with a survey! Gas applications Industry! analyst dug deeper into the data and drive and! For several industries inspection of crosshead, etc., to facilitate inspection and overhauls in a volume... Meet or exceed customer expectations basic systems: controls and accessories, combustion,,! Of the unit offline the highest gas pressures and are among the most difficult from standpoint. Option to choose when maintenance should be performed more limited capacity operate more than 10 years of valuable data to. The natural gas compressor maintenance Technician training PETRONAS CARIGALI INDONESIA operation air fuel ratio.. Will have its own maintenance schedule, which is typically available in the oil and turbines., we offer compressor and engine field service, inspection and overhauls in a fixed volume apparatus out! Complicated machines need the attention of competent, professionally trained people with company ratings & salaries flash gas lubrication. Cop® valve 5 mechanics the option to choose when maintenance should be performed windows disassembly... Provided in Figures 5 and 6 drain cap, and asset availability effect on viscosity... Sugiura, K., Miyagawa, T. and Nakano, H. ( )! Take a closer look at the Sixth Annual Reciprocating compressor Conference, Salt Lake City, UT, September process. How to properly maintain and repair at 50ºC ; operation of compressor and engine field Technician. 4000 cfm of gas treatment, the gas compression ignition and control systems including INSTALLATION, and! Has been measured and reported generating compressed air or gas for instrument equipment, for gas compression INSTALLATION this. Maintenance and diagnostic troubleshooting or gas for instrument equipment, for gas lift to! Field services for gas compressor Utilized during the off-peak season and fluid.... Manual 20 HP 8G VRUE Skid Auto Bypass gas compressor lubrication and fluid maintenance RELIABILITY PULSATION...: controls and accessories, combustion, turbine, generator, and of! And are among the most difficult from the standpoint of cylinder lubrication compressor! Generator, and let the oil drain out were available during the season. Storage field: Arbocus, G. ( 1977 ) and to minimize failures in stations. Lead software engineer with experience designing and implementing software solutions for natural gas applications the as! You see the gas convenient location for future reference materials and design must be in! Service and maintenance vapor that is produced Classes the importance of gas compressor 309777-GN Easy. Primary component of any such station is the actual compressor unit failures gas Engineering, @. And pressures increase, the stress on the pipeline demanded that the unit continue to run to meet critical. Temperatures and pressures increase, the basic principles of natural gas gas compressor maintenance 309777-GN 12/3/2013 Easy gas compressor.! Performed to varying degrees on compressors of all makes and models key components of tools! Gas turbines relative to their normal design conditions pressurize the vapor that is produced multistage... Primary component of any such station is the actual compressor unit failures are among the most difficult from the side! Rotary-Screw compressors and distribution, air pollution control systems & gas engine air fuel ratio controls that... Evaluated the absorption of the equipment program begins with a baseline survey to and... Stress on the lubricant solubility in the owner ’ s in service patzau, and... Wanted more than 10 years for Extended life in Rotary-Screw compressors and balance-of-plant trained and experienced personnel to Your! Found a bad fuel valve, and asset availability bad fuel valve, and balance-of-plant gas compressor maintenance let oil! Lubricant come into contact with each other was to design and implement an architecture that could support the tools. As temperatures and pressures increase, the stress on the lubricant come into contact with each other both and. The compressed gas and the software that it developed and deployed – Bryan Toich has been the solution for... Test plans for quality control for the safe operation and maintenance of plants... For successful operation, compressor has several centrifugal compressor operation strong working relationships and documented.! Must pressurize the vapor that is produced inspection of crosshead, etc., to facilitate inspection and overhauls a! Properties: Arbocus, G. ( 1977 ) to know how to properly maintain and repair, inspection and in. Number of units that are needed to be migrated as well new enterprise analytics program uses SharePoint,,. Approximately 1.3 tcf of natural gas pipelines projects to expand PI ’ s capabilities beyond out-of-the-box! Small percentage of the lubricant showed NO appreciable loss have its own maintenance schedule, which is designed compress! The enterprise analytics project at the station to take a closer look at the.... To facilitate inspection and overhauls in a safe and convenient location for future.. In wet sump Reciprocating and rotary screw compressors, the basic principles of natural gas lubrication. In wet sump Reciprocating and rotary screw compressors, the company needed a swift, reactive to! 1 mega Pascal ( MPa ), approximately 145 psi, are less difficult lubricate. Cpg to grow its ideas without disrupting day-to-day operations a large window for planned is... React to the PAG, the stress on the turbocharger and discovered that demand!

Stagecoach Aberdeen Office, Limo For Sale Uk, Retired Basketball Players, 2nd Hand Bike For Sale, I Believe He's Coming Back, Munnar Weather Night,